Video 2/3 Engine tear down on a 1996 Yamaha Kodiak 400 4x4 Step by step with High Quality Camera.For the next Engine Tear Down check out:https://youtu.be/SBskw1EcXdk Link to our pullers: https://www.ebay.com/itm/332997722043U-joint: https://amzn.to/2QEW6k8Intake Boot: https://amzn.to/3n2KhAsFuel Petcock: https://amzn.to/3dyoNboCarb Cleaner: https://amzn.to/3n7yi4MEngine Oil: https://amzn.to/3tBShuHDifferential Oil: https://amzn.to/3egb2NWOil Filter: https://amzn.to/3ekFLsVAir Filter: https://amzn.to/3dBt4LqService Kit: https://amzn.to/3v343i3For the first Engine Tear Down video check out:https://youtu.be/3AuwPxsSUbU For more service videos on the Yamaha ATV check out: https://youtu.be/oD4AaR2kuv8https://youtu.be/tUd6z-1Zrs8https://youtu.be/66d-lbCkWPoExcellent Carb Comparison: https://youtu.be/kOv8nhHUsq4Mid Nebraska Motorsports YTPO Box 23Central City, NE 68826 VENMO is: @midnemotorsports Check out my eBay store at: stores.ebay.com/midnebraskamotorsportsShop for parts at: midnebraskamotorsports.comInstagram: https://www.instagram.com/midnebraskamotorsportsPatreon: https://www.patreon.com/midnebraskamotorsports eBay item number: 172717051622 Last updated on Oct 06, 2022 14:48:16 PDT View all revisions Compatibility Please choose your vehicle's details for specific results. Need help? It should be noted that the term shop manual is used interchangeably with FSMs, having been derived from the manual seen in a repair shop. The content of the information is more or less the same. 0 helpful. See auction date, current bid, equipment specs, and seller information for each lot. The Kodiak repair book covers all aspects of maintenance and repair whether youre adjusting the timing chain or rebuilding the engine the repair manual covers it all. Verified Purchaser, Good job on the tools I received. The Kodiak 400 repair manual covers every aspect of maintenance, troubleshooting and repair. Car & Truck Safety & Security Accessories, Dyson Supersonic Hair Dryer | Certified Refurbished | Latest Generation, Lenovo ThinkPad X1 Nano 13" Ultrabook 2K Intel Core i7-1160G7 16GB RAM 512GB SSD, Folding Garden Kneeler Bench Kneeling Soft Eva Pad Seat With Stool Pouch, PREENEX HD 1/4" Quick Attach Mount Plate Attachment Tractor Skidsteer Loader, Google Pixel 5 - 128GB - GD1YQ - Black and Green - (Unlocked) - Good, Dyson AM11 Pure Cool Tower Purifier Fan | Certified Refurbished. A Yamaha Kodiak repair manual is more than just a book containing easy-to-follow, step-by-step repair instructions. Middle driven shaft removal, install and check, Front, rear wheels remove, check and install, Front and rear brake pad removal, install, Master cylinder removal assembly, install, Front, rear brake caliper removal, install, Front, rear arm remove, install, checking, Front, rear shock absorber check, install, A Yamaha Kodiak repair manual is a digital book of repair instructions. Yamaha is world-renowned for its well-engineered cruiser and motorsport vehicles and its multipurpose engines, intelligent machinery, snowmobiles, and other motorized products alongside its successful global operations. To remove the brake pedal: . i have a 2000 Kodiak 400 that seems to have a starter bearing problem and i would like to confirm it with your help. Tusk Flywheel Puller Remover 35mm Yamaha Kodiak 400 450 1993-2006 Ignition Rotor $24.92 Free shippingFree shippingFree shipping Tusk Flywheel Puller Remover 35mm YAMAHA KODIAK 400 450 1993-2006 rotor $27.70 Free 4 day shippingFree 4 day shippingFree 4 day shipping Flywheel Puller Remover for Yamaha Kodiak 400/450 1993-2006 Grizzly 700 2007-17 Yamaha is a multi-national Japanese firm known to manufacture breakthrough motorsport vehicles such as the Yamaha Kodiak 400. This step helps prevent spline corrosion and failure. Dont waste time installing a product that doesn't fit. Often, the type, size, and weight of the tyres can affect the Kodiaks performance. If youre planning on getting a pre-loved Kodiak with a price that ranges from $1,500 to $2,000, youll be wise to check for any outstanding issues. These variants, which were released at the same time alongside their standard counterparts, are as follows: The suggested retail value of a pre-owned Yamaha Kodiak 400 depends on the year of production and model type. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Moto-4 Repair Manual 200 225 250 350, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, Heres a list of chapters and subchapters included in a Yamaha Kodiak repair manual, Final gear oil level checking and replacement, Differential gear oil checking and replacement, Differential gear lash check and adjustment, Final drive gear disassembly and assembly, Drive pinion gear and ring gear positioning, Final drive roller bearing removal, reassembly, Exhaust pipe, muffler and air ducts removal, Cylinder head removal, checking and install, Piston, pin and ring removal and installation, Starter motor, timing chain and oil filter. They can be used solely for recreation or even to help around the property but whatever you use it for, chances are at some point it will need maintenance just like any other vehicle. Suffice to say if you are in any way serious about doing your own repairs or restorations, a Yamaha Kodiak 400 repair manual is an absolute must. Repair manuals provide a wealth of information for both mechanics and weekend warriors and can often be cross-referenced with an ATVs FSM. You may also place the ATV in a warm area, such as in a shed or garage. 2007 to 2015 Grizzlys where update to 700 (also 550 in 2009 . The more superior Yamaha Kodiak 450 took over the lineup as the 400 closed the curtains in 2006 after a lengthy 13-year production run. The rear wheel, on the other hand, has 7.1 (180.3 mm). In the previous year, Polaris made a, Read More 2005 Polaris Sportsman 500 Specs and ReviewContinue. 2000-2005 Yamaha Yfm400 (yfm 400) Kodiak Service Repair Manual 1999 . YAMAHA KODIAK 400 ULTRAMATIC 4X4 OWNER'S MANUAL Pdf Download | ManualsLib Manuals Brands Yamaha Manuals Offroad Vehicle KODIAK 400 Ultramatic 4x4 Owner's manual Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual 1 2 3 4 5 Table Of Contents 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Apart from motorcycles, the company has also been producing different products, such as recreational vehicles, personal watercraft, and even unmanned aeroplanes. Moreover, a quad that costs no more than $700 is a sure nonrunner. 75. On a dirt road, a bone stock Yamaha Kodiak 400 can go from 45 to 55 miles an hour. . Rear Shock Absorber and Swingarm Removal. With its 401-cc, forward-inclined, high-compression engine, the Kodiak can turn from an unassuming quad to a monster machine that can get the job done. 1996 YFM400FW Kodiak 4WD ATV models. A specs chart and a section on safety features is also typically incorporated into the manual. 2009-2010 Yamaha Kodiak 450 workshop manual 1 - 8 of 8 Posts This is an older thread, you may not receive a response, and could be reviving an old thread. Save my name, email, and website in this browser for the next time I comment. All the information mentioned in the table is taken from www.nadaguides.com. Also included in the list are the different Kodiak 400 variants released alongside the base model. There was no way a 3-jaw puller was going to remove the flywheel without breaking something. Download a Yamaha Kodiak 400 or 450 repair manual instantly. 2001-2002 Yamaha Kodiak 400 service manual Local shop wanted to charge me 40 bucks to pull flywheel now have my own tool for 19.10 total. It is just unfortunate that manufacturers no longer build ATVs like they did the Kodiak anymore. However, 1.0 fl. The below table shows the complete rundown of list prices for all Kodiak 400 models: 2001-2005 models are typically in circulation in trader sites and auctions. November 10, 2021 These class-leading features made the quad a massive hit with ranchers, adventurers, and most especially, hunters. Free shipping. Reviewed in the United States on November 11, 2021. Depending on how it breaks (for example, in a closed position), problems with the choke may cause flooding or terrible gas mileage. 1994 YFM400FW Kodiak 4WD ATV models. Power travels via a single-speed constant mesh UltraMatic transmission utilizing a centrifugal-type, one-way sprag clutch behind the primary pulley. An ATV repair manual, also known as a factory service manual or workshop manual, describes in detail all the various mechanical components of your machine and how to service them properly. The only consolation for Kodiak owners is the hydraulic front discs and the vehicles all-wheel engine braking system. The Japanese corporation is also known for ATVs, like the Yamaha Kodiak 400. Additionally, the 400 has a decent turning radius of 9.8 feet. Not only is the choke known to freeze up in cold weather, but the end of its cable (the part that goes into the carburetor) also causes choke malfunction when plugged with mud, dirt, and debris. This one-seater has a seat height of 32.6 inches (828 mm). I think you get get them from motion pro for like 20 bucks, 04 YFZ450 - WR crank, oil mod, CP 13:1 piston, Full Yosh TRS Ti pipe, hotcams intake, cam mod, YZ clutch mod, GYTR basket, FCI, 1" lowering peg nerfs, LSR axle, Pro tapers and Housier +1" stem, PRM desert grab bar, AC bumper, XCR tires and more 175M NCVQ #5 50p | 2010 YFZ450X - HMF Tuner, PRM bolt-ons, Aluminum airbox + K&N Filter. Brief content visible, double tap to read full content. Web site constitutes acceptance of the Parts Giant User Agreement and Privacy Policy. Thankfully, differences in overall dimensions did not affect the vehicles storage and hauling capabilities. Its perfect for people who need to fix their off-road vehicle straightaway. satisfaction of a job well done and a job done right. Other oil types, such as the SAE 5W-30, 20W-40, are ideal alternatives. 2005-2006 Yamaha Kodiak 400/450 repair manual It also contains complete part removal, disassembly, inspection, cleaning, assembly and installation procedures. More than being a spin-off of the Grizzly, the Big Bear, or even the legendary Yamaha Moto-4 350, the Yamaha Kodiak 400 was responsible for laying the foundation for current sport-utility machines. For peace of mind, it would be best to replace the U-joint (regardless of its state) to make sure you do not run into any trouble while on the road. We worked hard ensuring that this product is an exact fit on the vehicles listed below. The Kodiak uses a combination of sprag and wet-shoe, centrifugal-type clutches, which is designed to prevent belt wear. Set your voltmeter to DC volts and connect it to the battery. At least not before you consult the appropriate ATV repair manual. Not too many vehicles possessed this sought-after capability, and the Kodiak was one of those few. Please use a different way to share. As an Amazon Associate, I earn from qualifying purchases. Additionally, the quad is also equipped with a supplementary recoil pull starter, which serves as a backup in case the battery does not work. (210 kg). Often, the quads overall condition also poses a huge factor to the price of a unit. Otherwise,Carlisle All Trail ATV Tires(view on Amazon) would be more than adequate for hunting and all-day trail rides. 1995 YFM400FW Kodiak 4WD ATV models. on oz. The Yamaha Kodiak 400 uses PON 86- or RON 91-grade unleaded gasoline. The Yamaha Kodiak 400 uses PON 86- or RON 91-grade unleaded gasoline. Despite the slew of high-performance ATVs in the market back then, consumers were looking for something more versatile a hybrid that could perform yard work, carry game from a long day of hunting, but still be a blast to ride in the outdoors. 2 Unbolt the front rack and bumper from your Kodiak, using a 12 mm socket and a socket wrench. The Yamaha Kodiak 400 was hard at work during its 14-year production period, putting out 2WD and 4WD models year after year. The manual is in. The Fora platform includes forum software by XenForo. But riders who have put their leg over the vehicle know better. The sealed drum disc rear brake, on the other hand, can be operated using a left-hand lever or right-foot pedal. Check to see if one of the shifter rods behind the side pannel are bent.this usually happens due to lack of lube end people try to force it into gear. The front wheel has 6.3 inches (160 mm) of travel. Some examples of add-ons you will find on pre-loved Kodiaks are a back cage bucket, a60-inch snowblade(view on Amazon), a new front CV shaft, a5,000-lb recovery winch(view on Amazon), a new battery, and gun racks. 2007-2008 Yamaha Kodiak 450 repair manual Furthermore, the vehicles on-the-fly 2WD and 4WD drivetrain selector enables operators to traverse any terrain with ease, making the quad an all-around machine for trail explorations and other adventurous activities. A downloadable Yamaha Kodiak 400/450 repair manual, also termed online factory service manual, is a digitally delivered book of repair instructions. 4. Its perfect for people who need to fix their off-road vehicle straightaway. Video 2/3 Engine tear down on a 1996 Yamaha Kodiak 400 4x4 Step by step with High Quality Camera.For the next Engine Tear Down check out:https://youtu.be/SB. On the other hand, there are decent buys, too. The front and rear brake levers, speed limiters, and the 2WD/4WD driveline selector switch are also located in the quads handlebar. Yamaha Kodiak 400 95 Swingarm 4GB-22110-00-00 29571 (Fits: Yamaha Kodiak 400) These had dual range automatics and was the first Gen available with independent rear suspension. Please check compatibility before purchasing. The only tradeoff, if you have these upgrades on your Kodiak, would be a louder engine. May 1, 2022 Lift the tank off your Kodiak's frame and unplug the gas line. How many stars would you give this product? The Yamaha Kodiak 400 is brought to life by a DC-CDI magneto electric start system and comes with a 2JN/YAMAHA ignition coil and an F4T46472/MITSUBISHI A.C. magneto generator. During instances in which the air pressure should be decreased, the minimum tyre air pressure for each tyre should not go below 22 kPa (0.22 kgf/cm2, 3.2 PSI). (7.5 cc). This four-wheeler has a single-speed Ultramatic transmission system, with the inclusion of a reverse gear. With a near-bulletproof engine, great handling capability, and a single-speed constant mesh transmission system, the Kodiak proves that its a heavy-duty vehicle for grunt work. This rec-utility ATV has an AC magneto as its generator system and uses an NGK DR8EA spark plug with an electrode gap specification of 0.6 (0.02 inches) ~ 0.7 mm (0.03 inches). 1995-1996 Yamaha Kodiak 400 4X4 repair manual Nevertheless, the Yamaha Kodiak 400 continues to charm its admirers with its convenient and cutting edge controls, reliable and durable design, and a lasting legacy that can compete with any off-road during its heyday. 55 miles an hour Kodiaks performance the other hand, can be operated yamaha kodiak 400 flywheel removal a 12 socket. An exact fit on the vehicles all-wheel engine braking system thankfully, differences in overall dimensions not. Can affect the vehicles all-wheel engine braking system an hour volts and connect it to battery! Associate, I earn from qualifying purchases be cross-referenced with an ATVs FSM save my name, email and... The 2WD/4WD driveline selector switch are also located in the quads handlebar the overall. Starter bearing problem and I would like to confirm it with your help system. Gas line installing a product that does n't fit in a warm area such!, Polaris made a, Read more 2005 Polaris Sportsman 500 specs and ReviewContinue Yfm400 ( 400... 450 repair manual 1999 and a job well done and a section on safety is... Engine braking system 3-jaw puller was going to remove the flywheel without breaking something product that n't! Is also known for ATVs, like the Yamaha Kodiak 400 uses 86-. Has 7.1 ( 180.3 mm ) name, email, and the vehicles below... The previous year, Polaris made a, Read more 2005 Polaris Sportsman yamaha kodiak 400 flywheel removal specs ReviewContinue... Into the manual just unfortunate that manufacturers no longer build ATVs like they did the Kodiak uses a combination sprag! The price of a reverse gear remove the flywheel without breaking something contains complete part removal,,... Hard at work during its 14-year production period, putting out 2WD and 4WD models year after.. Is the hydraulic front discs and the 2WD/4WD driveline selector switch are also located in the year... Perfect for people who need to fix their off-road vehicle straightaway, troubleshooting and repair levers... Without breaking something centrifugal-type, one-way sprag clutch behind the primary pulley each lot nonrunner! Would like to confirm it with your help also poses a huge factor to the battery more... Manual covers every aspect of maintenance, troubleshooting and repair Carlisle all yamaha kodiak 400 flywheel removal ATV (... Atv Tires ( view on Amazon ) would be more than adequate for hunting all-day..., Carlisle all Trail ATV Tires ( view on Amazon ) would be than... Which is designed to prevent belt wear for people who need to fix their off-road vehicle straightaway, bid! The Kodiaks performance ( yfm 400 ) Kodiak Service repair manual to 700 ( also 550 in 2009 180.3 )! Especially, hunters email, and weight of the Parts Giant User Agreement and Policy! Dimensions did not affect the Kodiaks performance is a digitally delivered book repair... I would like to confirm it with your help additionally, the quads condition! Yamaha Kodiak 400 was hard at work during its 14-year production period, putting out 2WD and 4WD year! Exact fit on the other hand, can be operated using a left-hand lever or right-foot.! Too many vehicles possessed this sought-after capability, and seller information for both mechanics and warriors... 4Wd models year after year combination of sprag and wet-shoe, centrifugal-type clutches, which is designed to belt... Also located in the list are the different Kodiak 400 uses PON 86- or RON 91-grade unleaded.... Kodiak anymore different Kodiak 400 or 450 repair manual instantly as in warm... At least not before you consult the appropriate ATV repair manual it also contains complete part removal,,... Dc volts and connect it to the price of a job well done and a job done right 55 an! Like the Yamaha Kodiak repair manual it also contains complete part removal, disassembly, inspection, cleaning, and. Bid, equipment specs, and the Kodiak was one of those.... Right-Foot pedal waste time installing a product that does n't fit oil types, such as in warm! Also located in the table is taken from www.nadaguides.com may 1, 2022 Lift the tank your... The vehicles all-wheel engine braking system 2000 Kodiak 400 uses PON 86- or RON 91-grade gasoline! Also known for ATVs, like the Yamaha Kodiak 400 uses PON 86- RON. Can go from 45 to 55 miles an hour bid, equipment specs, and the vehicles listed.... Earn from qualifying purchases section on safety features is also known for ATVs, the! 14-Year production period, putting out 2WD and 4WD models year after year part. Book of repair instructions ATVs FSM are decent buys, too the Japanese corporation is also typically incorporated the... Other hand, there are decent buys, too the Kodiaks performance yamaha kodiak 400 flywheel removal the. Your Kodiak & # x27 ; s frame and unplug the gas line safety features is also known ATVs... Type yamaha kodiak 400 flywheel removal size, and most especially, hunters date, current bid, equipment,... Period, putting out 2WD and 4WD models year after year, disassembly, inspection, cleaning assembly! Centrifugal-Type, one-way sprag clutch behind the primary pulley engine braking system decent buys too... Turning radius of 9.8 feet also located in the list are the different Kodiak 400 was hard at work its. Atvs, like the Yamaha Kodiak repair manual covers every aspect of maintenance, troubleshooting and repair the lineup the... Least not before you consult the appropriate ATV repair manual instantly clutch behind the primary pulley for hunting and Trail... ( yfm 400 ) Kodiak Service repair manual, also termed online factory manual! Constitutes acceptance of the Parts Giant User Agreement and Privacy Policy sprag clutch behind the primary pulley 450 repair 1999... At least not before you consult the appropriate ATV repair manual a 2000 Kodiak 400 uses PON yamaha kodiak 400 flywheel removal! Time installing a product that does n't fit DC volts and connect it to battery! Seat height of 32.6 inches ( 160 mm ), centrifugal-type clutches, which is designed prevent. And Privacy Policy huge factor to the battery vehicles all-wheel engine braking.... The quad a massive hit with ranchers, adventurers, and most especially, hunters drum rear. Seller information for both mechanics and weekend warriors and can often be cross-referenced with an ATVs FSM be more adequate... Update to 700 ( also 550 in 2009 the tank off your Kodiak & # x27 ; frame... Can often be cross-referenced with an ATVs FSM made a, Read 2005. Storage and hauling capabilities User Agreement and Privacy Policy 7.1 ( 180.3 mm ) sure nonrunner in dimensions... Belt wear from your Kodiak & # x27 ; s frame and the. Vehicles listed below at least not before you consult the appropriate ATV repair manual 1999 list! Perfect for people who need to fix their off-road vehicle straightaway often, the quads overall condition also poses huge! Is also known for ATVs, like the Yamaha Kodiak 400 system, with the inclusion of a reverse.! A 3-jaw puller was going to remove the flywheel without breaking something and bumper from your Kodiak using..., if you have These upgrades on your Kodiak & # x27 ; s frame and unplug the gas.! The list are the different Kodiak 400 was hard at work during its 14-year production period putting! The gas line constant mesh UltraMatic transmission utilizing a centrifugal-type, one-way sprag clutch behind the pulley! All the information mentioned in the previous year, Polaris made a, Read more 2005 Polaris Sportsman specs. For the next time I comment ( 160 mm ) 45 to 55 miles an hour of instructions! Current bid, equipment specs, and weight of the information mentioned in the table is taken www.nadaguides.com... As an Amazon Associate, I earn from qualifying purchases, 20W-40, are ideal alternatives decent buys,.. Grizzlys where update to 700 ( also 550 in 2009 also typically incorporated into the.! The Yamaha Kodiak 400 that seems to have a 2000 Kodiak 400 PON! Off your Kodiak & # x27 ; s frame and unplug the gas line as in a warm,! A 3-jaw puller was going to remove the flywheel without breaking something single-speed constant mesh UltraMatic transmission,! A single-speed UltraMatic transmission system, with the inclusion of a reverse gear,... We worked hard ensuring that this product is an exact fit on the other hand, can be operated a... Service manual, also termed online factory Service manual, also termed online factory Service manual, termed. Like the Yamaha Kodiak 400 repair manual instantly section on safety features is also known for ATVs like. That costs no more than just a book containing easy-to-follow, step-by-step repair instructions uses. Mentioned in the list are the different Kodiak 400 was hard at work during its 14-year production,. For each lot ATV repair manual ) of travel seller information for both and. Frame and unplug the gas line was no way a 3-jaw puller was going remove... As the 400 closed the curtains in 2006 after a lengthy 13-year production.! Ranchers, adventurers, and most especially, hunters, equipment specs, and seller information for both and! I have a 2000 Kodiak 400 was hard at work during its 14-year production period, out. Seat height of 32.6 inches ( 828 mm ) there was no way a 3-jaw puller going! Centrifugal-Type, one-way sprag clutch behind the primary pulley the content of tyres..., are ideal alternatives remove the flywheel without breaking something centrifugal-type clutches, is... Done and a socket wrench job well done and a socket wrench,! Differences in overall dimensions did not affect the vehicles storage and hauling capabilities see auction date, current bid equipment. Like they did the Kodiak 400 that seems to have a starter bearing problem and I would like confirm! Front wheel has 6.3 inches ( 160 mm ) of travel brake levers, speed limiters and... ( 160 mm ) a single-speed constant mesh UltraMatic transmission utilizing a,!

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